SDC to Invest 300 Billion Won in RGB OLEDoS
Samsung Display plans to invest about 300 billion won to mass-produce red, green and blue (RGB) OLED-on-Silicon (OLEDoS) displays. Sunic System will supply the deposition equipment, which accounts for about half of the investment.
According to industry sources on Sept. 15, Samsung Display will hold an investment review committee meeting this month to finalize investment in 12-inch RGB OLEDoS mass production. The line will have capacity to process 3,000 wafers per month, with the investment estimated by the industry at about 300 billion won. The location has not been confirmed, but the line is likely to be built at the A2 plant, which already has a 12-inch white OLEDoS (WOLEDoS) line.
Samsung Display evaluated 12-inch RGB OLEDoS deposition systems from Sunic System and Japanβs Canon Tokki earlier this year. After comparing equipment performance and supply experience, the company selected Sunic System.
The deposition equipment to be supplied by Sunic System is expected to cost about 150 billion won, roughly three times the 40 billion won to 50 billion won price of conventional OLEDoS deposition equipment. The higher cost reflects the need for significantly tighter vibration control and mask-to-wafer alignment precision to form RGB emissive layers on individual subpixels.
The remainder of the capital expenditure will go toward front- and back-end equipment for encapsulation, inspection, cleaning and material handling. Actual spending may vary depending on equipment specifications and the extent to which existing infrastructure can be used.
Equipment orders are expected in the fourth quarter. Following approval of the investment, Samsung Display is expected to finalize detailed equipment specifications, delivery schedules and acceptance conditions before signing purchase contracts.
Samsung Display is considering bringing in equipment in 2027 and starting mass production of RGB OLEDoS in 2028. Equipment manufacturing, installation, commissioning and process stabilization are expected to take more than a year.
OLEDoS is a microdisplay that forms OLED emissive layers on a silicon wafer. It is divided into white OLEDoS and RGB OLEDoS depending on how colors are produced.
WOLEDoS uses color filters over a white organic light-emitting diode (OLED) emissive layer to produce RGB colors. Because organic materials do not need to be separately deposited for each subpixel, the deposition process and mask-alignment requirements are less demanding. Mass-production technology and supply chains are already established, and WOLEDoS is used in commercial extended reality (XR) devices including Apple Vision Pro.
Some light, however, is lost as white light passes through the color filters. Increasing screen brightness requires more power, which can result in disadvantages in heat generation and battery life.
RGB OLEDoS directly deposits red, green and blue emissive layers on individual subpixels. Eliminating color filters reduces light loss and offers advantages in brightness, luminous efficiency and color reproduction.
RGB emissive layers can be formed using either mask-based or maskless methods. Samsung Display is expected to use a mask-based deposition process. Forming emissive layers on subpixels measuring only a few micrometers requires repeated, highly precise alignment of the mask and wafer during deposition.
A tandem structure requires multiple emissive layers to be stacked, increasing the number of deposition chambers and transfer systems. Controlling mask sagging, thermal deformation, positioning errors and deposition-thickness variations across an entire 12-inch wafer also presents technical challenges.
Samsung Display acquired US microdisplay company eMagin in 2023 and has since been developing RGB OLEDoS technology. The yield of eMaginβs 8-inch RGB OLEDoS process is known to be about 20%.
Expanding wafer size from 8 inches to 12 inches makes controlling deposition uniformity and alignment errors more difficult. Samsung Displayβs actual mass-production schedule and output will depend on its ability to secure sufficient yields on the 12-inch process.
βRGB OLEDoS has advantages in brightness and efficiency, but mass production on 12-inch wafers has yet to be proven,β an industry official said. βHow quickly yields can be stabilized after the equipment is installed will determine the timing of commercialization.β